
JJB Products ltd holds the patent for the Klasp as well as European Design.
The Klasp coupler has been fully tested to the requirements of BS EN74-1 Class A.
After working in the scaffolding industry for many years I witnessed Health and Safety go from strength to strength.
One of the biggest problems I found working on many of our sites was handrail protection in the form of plastic armadillos which took many man hours to fit and remove and purchase and store. But many sites had to have morni
After working in the scaffolding industry for many years I witnessed Health and Safety go from strength to strength.
One of the biggest problems I found working on many of our sites was handrail protection in the form of plastic armadillos which took many man hours to fit and remove and purchase and store. But many sites had to have morning inspection to replace missing armadillos that had been knocked off or removed on purpose as sometimes, if too many were missing, the site could be closed down.
This was a real nightmare and cost to our company.
I decided to invent a solution and went to the drawing board".
Our company took the idea to Fripp Design in Sheffield and with their expertise we created the start of the Klasp.
We had 3D prints made of the fitting and added standard nuts and bolts to make sure it worked.
We made contact with a respected manufacturing plant in China and set to making the first mould.
Over the space of six years, we h
Our company took the idea to Fripp Design in Sheffield and with their expertise we created the start of the Klasp.
We had 3D prints made of the fitting and added standard nuts and bolts to make sure it worked.
We made contact with a respected manufacturing plant in China and set to making the first mould.
Over the space of six years, we had quite a few re-designs and finally The Klasp was created.
We were close to achieving class B but the fitting became too heavy so I decided then to concentrate on reducing the weight and making the fitting perfect for the industry with a class A status. The Klasp was tested by Element Materials Technology to the requirements of BS EN74-1 Class A and passed with full certification. However, after having discussions with NASC they felt it was more appropriate for the Klasp to not hold EN74-1 Class A certification due to it being for handrail use only. This now would make the Klasp a guard-rail fitting - the safest and only fitting in its category which for years has been needed on sites.
The Klasp will transform every scaffold it goes on.
No more holes in sheeting where bolts rip through sheets which in time need to be replaced - massive saving!
No more fitting clumsy time-consuming plastic armadillos and having to replace them to meet Health and Safety.
Along with the saving the Klasp will put your scaffolding company at th
The Klasp will transform every scaffold it goes on.
No more holes in sheeting where bolts rip through sheets which in time need to be replaced - massive saving!
No more fitting clumsy time-consuming plastic armadillos and having to replace them to meet Health and Safety.
Along with the saving the Klasp will put your scaffolding company at the forefront of Health and Safety with no catchment areas and easier safer faster erection process thanks to our saddle handrail holding area.
The design of the saddle holding area securely positions the safety handrail during erection, enhancing construction safety. With hidden bolts, there is no need for plastic armadillos, which typically require two tie wraps each to fix securely on most construction sites. This guard-rail fitting process can take around 2 minutes per fitting to install and remove, plus an additional 20% re-fit time for removed armadillos that necessitate weekly inspections. Moreover, the transport and storage costs, along with the price of the armadillo itself at £1, contribute to losses in the scaffolding industry. JJB Products offers a patented design solution, known as Klasp, that streamlines the scaffolding process and improves overall health and safety.
Large scaffold for construction safety measures
10 boarded lifts fully sheeted for enhanced health and safety compliance
3500 safety handrail doubles designed to fit plastic armadillos
3500 plastic armadillos, essential for guard-rail fitting in the scaffolding industry
Calculation
- Purchasing plastic armadillos at £1 per unit totals £3500
- Storage and distribution of armadillos amounts to £300
- The process to fit and remove 1 plastic armadillo, including 2 tie wraps per unit to ensure they remain secure, costs £0.50, which multiplied by 3500 armadillos to fit equals £1750 in man hours for fitting costs
- The seven-day inspection process can lead to a loss of up to 20% of armadillos over the job's lifespan, necessitating replacements to maintain inspection standards, which adds costs to the profit margin. A 20% loss of armadillos from the £1750 fitting cost results in an additional £350
- 20% of the lost armadillos from the original 3500 units will require transportation to and from the site and storage, costing £700
In summary, realistic losses associated with using JJB Products' patented design armadillos on this job amount to £6600, highlighting the importance of effective scaffolding and safety handrail solutions.
Large scaffold
10 boarded lifts fully sheeted
3500 of the Klasp fittings
Calculation
- 3500 Klasp scaffold fittings at £7.50 totals £26,250 (discounted on larger orders)
- The cost of double scaffolding fittings, which would not be needed thanks to the Klasp's patented design, is £1.75 multiplied by 3500 doubles, saving £6,125.
- The cost of plastic armadillos, eliminated by using the Klasp, is £6,600.
- Cost of the Klasp £26,250 less £6,125 equals £20,125 less £6,600 equals £13,525 savings on this scaffolding project alone.
Repeat this process once more, and the Klasp will be close to paying for itself!
Additionally, this job is fully power clad sheeted on every lift, enhancing construction safety. Any scaffolding company understands that standard doubles used for safety handrails can eventually rip holes in the sheeting due to wind and motion. This won't happen with the Klasp. The Klasp features no catchment areas at all, which eliminates the need for re-sheeting, saving thousands. This will significantly benefit any scaffolding company and their clients, ensuring that the scaffolding looks neat and maintains health and safety standards. With the Klasp, the scaffold will not only be secure but also visually appealing.
The Klasp is also better for the environment reducing plastic waste, improving lifespan of sheeting considerably and eliminating plastic armadillo use.
All that being said we feel the biggest benefit from the Klasp is of course for Health and Safety.
Over the years hundreds of scaffolding users have had trips or falls into the intrusive bolts resulting in some major injuries including blinding. With the Klasp this would be a thing of the past which, in my eyes, is the biggest saving. Being the safest in the industry and a leader for others to follow.
NASC: We understand that the Klasp coupler has been specifically designed as a guard-rail fitting to enhance construction safety by acting as a guard-rail coupler. This innovative, patented design effectively reduces sharp edges that are typically presented when guard-rails are fixed with conventional right angle couplers.
Additionally, we acknowledge that the Klasp coupler has undergone rigorous testing and complies with the loading requirements of EN74-1 Class A right angle couplers. However, since the Klasp coupler is primarily crafted to function as a guard-rail fitting, it may not strictly qualify as an EN74 right angle coupler and should not bear the 'EN-1' designation mandated by the standard.
The load-bearing capabilities of the Klasp coupler surpass the standards set by EN12811-1 Section 6.2.5 regarding 'Loads on side protection.' Furthermore, it meets the requirements outlined in Section 6.17 of TG20:21, making it suitable for constructing safety handrails for TG20 compliant scaffolds and bespoke designed structures within the scaffolding industry, as needed.
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